A desiccant is a substance that removes humidity—water—from the air in a contained environment (generally packaging) to protect the contents of the container from moisture damage. The English word “desiccant” emerged in the 17th century from the original Latin word, “desiccare,” to make completely dry. At this time, chemists, scientists and physicians were in a period of discovery that led that also led to countless English neologisms derived from historic reliance on Latin across academia, medicine and science.
With that background, the term desiccant is familiar across many industries, i.e., food, apparel, appliances and technology, medical, pharmaceuticals, food and more to ensure the quality and safety of moisture-sensitive contents. The critical nature of pharmaceutical quality and safety calls for ongoing commitment to innovation in moisture protection solutions.
For some pharmaceutical products, desiccant solutions are critical to ensure patient safety and protect quality and efficacy of the medicine for its shelf life. Anyone who has opened bottles of capsules or tablets is familiar with desiccant packets and their many forms. Before discussing the variety of desiccant types available, it helps to understand how desiccants work.
Desiccants function in response to relative humidity (RH) within a container. They work by drawing water molecules from the air inside the container and holding them so that the drug product remains dry.
Relative humidity is the percentage of water vapor in the air vs. the maximum volume of moisture the air could hold. Think of the moisture as creating pressure and the desiccant reducing pressure by taking water vapor out of the air (where the drug can react with it) and pulling the moisture onto or into itself. Through these humidity-controlling agents, a dry interior environment can be established and maintained for packaged drug products.
Knowing what type of desiccant will perform best for the drug protects from costly risks and product degradations such as:
Many industries use desiccants to protect medical goods, pharmaceuticals, consumables and technology or electronics from moisture-related damage. Packaging moisture control can be provided by two scientific processes, absorption and adsorption.
Absorption. The mechanism of absorption is familiar because daily life demonstrates many instances of absorption, for instance water being absorbed by a dry cloth or sponge. Desiccants demonstrate absorption takes moisture inside the absorbent material itself, often creating a chemical reaction to bind the water to form hydrates. This takes place until the volume of moisture exceeds the bonding capacity of the inner salts, to contain more moisture. Absorption is called a “bulk mechanism.”
Adsorption. Not as easily explained by routine example, adsorption gathers water vapor via molecular interactions with a desiccant having large internal surfaces. Instead of taking the moisture inside, adsorption causes moisture to accumulate on the exterior surfaces of the desiccant as surface layers without permeating the desiccant structure. Adsorption is called a “surface mechanism.”
Regardless of mechanism, if the desiccant’s saturation point is exceeded, RH increases and moisture will be released into the headspace, putting product quality at risk.
High temperatures can also lead to over-saturation of some desiccants, particularly the commonly used adsorption desiccant, silica gel. Heat will cause silica to achieve maximum saturation faster. This weakens the water-desiccant bond and again releases moisture into the headspace.
For pharmaceutical and nutraceutical manufacturers, specifying the optimal desiccants to protect your packaged drug is a key decision. With many widely used desiccants from which to choose, knowing specific differentiators ensures the ideal selection.
Check out this article for a detailed look at the properties of pharmaceutical industry-preferred desiccants or browse the at-a-glance summary for a quick look.
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Silica gel Structurally silica gel offers a very porous large surface area for highly effective adsorption in mid-range and higher RH. |
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Molecular sieve Synthetic crystalline structure can offer specifically sized zeolites with uniform micro-pores to effectively take in smaller molecules while excluding larger with high drying and excellent adsorption at low RH and moderate overall. Ideal for combination kits and biologics with high moisture reactivity. |
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Bentonite clay This natural clay originates from volcanic glass and ash. As such, it is an eco-friendly, excellent mid-to-high RH adsorption capacity. It is used in nutraceuticals and pharmaceuticals where cost factors must be prioritized. |
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Activated carbon Activated carbon fills an important role in the pharma desiccant landscape, its primary differentiator is clear: it is considered to offer low effectiveness for water vapor protection due to its hygroscopic nature, yet provides excellent protection from organic contaminates (i.e., odors). It can be paired with effective hygroscopic desiccants to add multi-layered protection to specialty pharmaceuticals. |
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Calcium chloride This extremely absorbent salt offers extremely high capacity (up to 300% weight) at high RH, causing it dissolve into brine during uptake. The resulting gel or liquid is corrosive, which can cause leakage and packaging breach, as well as product contamination, making it less commonly considered for pharmaceuticals. |
Drop-in solutions include packets, canisters, capsules and bags offer clear advantages where flexibility, speed, and cost‑effectiveness are priorities. They are easy to implement on existing packaging lines without requiring container or closure redesign, making them ideal for legacy formats, short development timelines, or low‑to‑medium volume products.
Drop‑in desiccants allow manufacturers to tailor moisture protection by simply changing the size, type, or quantity of desiccant, providing formulation flexibility across multiple SKUs using the same packaging. They typically involve lower upfront investment than integrated solutions and can be sourced, qualified, and deployed quickly, which is beneficial during scale‑up, market testing, or lifecycle transitions.
For products with moderate moisture sensitivity or shorter shelf lives, drop‑in solutions deliver effective protection with minimal packaging change, offering a pragmatic and economical approach compared with more engineered desiccant systems.
Examples include DryGuard™ Desiccant Packets, Capsules, Canisters or Bags.
From a manufacturing perspective, they simplify filling operations by removing an insertion step, improving line efficiency and reducing the risk of errors. They also help protect dose count accuracy, prevent product damage, and free up internal space for more compact packaging. Overall, integrated or embedded desiccants enhance product stability, patient safety, operational efficiency, and packaging design compared with traditional drop‑in desiccants.
Examples include OneLock®, Tubes and Stoppers and Desiccant Washers
Advanced Desiccant Polymer (ADP) can be customized to your own format or fitting based on individual project requirements.
Examples include ADP® Plate, Dricard® and Desiccant Tablets
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Desiccant Type |
Main Component / Structure |
Moisture Capacity |
Typical Applications |
Additional Benefits |
Limitations |
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Silica Gel
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Amorphous, porous silicon dioxide beads |
Adsorption low at low RH, higher as RH increases (up to 25% of its weight or more. |
Medication bottles, food packaging, electronics |
Widely used and readily available |
Lower efficiency in higher RH |
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Molecular Sieve |
Synthetic zeolite crystals with a uniform pore structure |
Very high; up to 22% of its weight (high affinity at low humidity) very high functional capacity due to ability to continue adsorption even low RH approaching 0 |
Specialty pharma, electronics, industrial gases |
Efficient at very low RH, rapid action, very tight adhesion of moisture in micropores give more long-term protection and less risk of moisture release |
Typically higher cost and risk of over drying |
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Bentonite Clay |
Natural clay minerals layered aluminum silicate+ interlayer spaces that take up moisture, but weaker bond |
Moderate; up to 26% of its weight, best at moderate to high RH |
Pharma, food products, electronics |
Eco-friendly, cost-effective |
Slower absorption, less effective in high humidity |
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Activated Carbon |
Porous carbon material with very high surface area |
Poor in low RH (10-20%) Effective adsorption of odors/VOC residual |
Odor control in packaging, food, industrial |
Removes odors, organic vapors up to 100% or more due to organic compound and other factors |
Limited value as true pharmaceutical moisture control desiccant |
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Calcium Chloride Absorption |
Hygroscopic inorganic salt (CaCl2); deliquescent—absorbs moisture and dissolves to a brine |
Extremely high at high RH; can exceed 100% of its weight and may reach ~200–300% (turns to brine) |
Shipping containers, closets/rooms, industrial packaging; less common for direct-contact pharma bottles |
Fast uptake; very aggressive drying in high humidity conditions |
Deliquescent—forms liquid brine that can leak; corrosive to metals; can wet/damage packaging and contaminate product; needs careful containment |
The need for and incorporation of pharmaceutical desiccants is poised for growth in 2026-2032. Overall, current estimates show:
More than 60% of pharmaceutical packaging utilizes desiccants as part of quality and safety processes (source).
Regulatory oversight and new drug types (i.e., biologics) present sensitivities that are conducive to benefitting from existing and novel desiccants to ensure compliance and safety.
The advantages of approaching desiccants as cGMP in pharmaceutical packaging are many. Desiccants perform the following:
See how desiccants are used in medical device manufacturing here.
We have explored the important role played by the diverse functionality of modern desiccants. With a high (and growing) volume of solid oral dose products requiring effective moisture protection, desiccants are well positioned to meet a wide range of emerging needs. Colorcon continues to listen closely to customers, driving innovation that delivers reliable moisture protection while supporting sustainability goals.
The global nature of healthcare product distribution further reinforces the need for moisture-control solutions that are dependable, versatile, cost‑effective and environmentally responsible. Desiccants play a critical role across the entire pharmaceutical lifecycle—from development and manufacturing through distribution, storage and use by the end patient. Tomorrow’s packaging and product protection creativity can be put into motion today. Check out some current high achieving products to inspire along the way.